Stansteel logo. Stansteel is a manufacturer of hotmix asphalt plants and equipment.
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Stansteel Expert Diagnosis - Re-Engineering Entire Plant or Components

Stansteel’s asphalt experts and Hotmix Doctors use scientific methods and years of asphalt
plant experience to diagnosis and re-engineer your entire asphalt plant or asphalt components
as needed.
We can find the weak link on the plant...
• Combustion/Air System • Silo System Capability • Used and Reconditioned Options • Liquid A.C. Storage/Heating/Handling • Electronic Controls that Work • Superpave™/SMA

 
Asphalt plant diagnosis - recycle complexity diagram.

Recycle Complexity - Translated to straightforward RAP fundamentals - Depending on the type of plant and the amount of material available, Stansteel® can custom design a solution that will both improve your plant's recycle capability and reduce the use of expensive liquid A.C. This can be components such as the world renowned RAP Gator™ Recycle Breaker all the way to modification of an existing parallel flow to stop blue smoke problems or entire conversion to counterflow drying and improved rotary mixing technology. If there are 100 pieces of the RAP puzzle, we can figure 100 or more solutions to running recycle better and increasing profitability.

Production Problem - "Our actual plant production was way off. We could only run 125 TPH on a Asphalt plant diagnosis – production problem diagram.360 ton an hour design plant. After talking to the Stansteel® representatives, we starting making changes and upgrades to both the burner and flights according to their instructions. After only three days of minor modifications, we got the production up to over 300 ton per hour. Amazing, and we had been fighting the plant production problems for more than a year."
   
Discover the Weak Link - At Stansteel®, our asphalt experts and Hotmix Doctors ® use the scientific method, years of asphalt plant Asphalt plant diagnosis – discover the weak link diagramexperience and just trained veteran skill and common sense to make the proper diagnosis of your plant. A recent example: A customer could not achieve the designed ton per hour on their plant and had been experimenting with several expensive fixes. After one of our field technicians evaluated the components, it was discovered that an original manufacturer had incorrectly shipped the wrong size asphalt pump and meter that could not produce the gallons per minute demanded by the drum mixer plant. After fixing this problem, a secondary condition was the inability of the slat conveyor to convey the added tons per hour. The solution was to re-engineer to a heavier duty chain and slats with a replaced gear box and motor for the head shaft drive.
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